Hi Pete. Removing and dismantling the diff was quite straightforward. I replaced the outer pinion bearing which, unfortunately, affected the pinion pre-load. This posed two little challenges. The first was getting hold of suitable shims, which seem to be no longer obtainable through the usual Triumph spares suppliers. Luckily, I found a reasonable substitute on Ebay with the correct ID but with a slighter larger OD (+2 mm) and manufactured from 'carbon spring steel'. The other challenge was to find something to accurately measure a pre-load of 12-16 lb/in - in the absence of the recommended Churchill tool. I settled on a cycle tool - a torque wrench made by Park Tools (model TW1) which caters for the range 0-60 lb/in. This seemed to do the job pretty well. The next problem was re-installing the diff carrier without the Churchill spreading tool. After fiddling around for a bit, I hit on the idea of angling the bearing cones to form a slight wedge shape and then patiently easing the carrier complete with its bearings and shims into place by very gently tickling it with a hide mallet! To my surprise, this worked an absolute treat. I have now refitted the diff to the car, having also renewed the rear bushes (the front mounting rubbers still seemed like new - even after 50 years!). I should be ready for a road test in a few days, once I've finished some other bits and pieces. I'll let you know how it goes . . .
Bob