Jump to content

Mk2 Engine Rebuild going into a Mk1 GT6 by a novice!


AidanT

Recommended Posts

Yes it was a bit fiddly and I had to release the engine mounts to jack the engine up which as you can imagine would have been easier with a hoist from above. Obviously working on your back isnt ideal and also maintaining the cleanliness of everything is a problem but its doable.

Id done the BE years ago at about 40k miles from new during the resto and then heard a slight rumbling when revving the engine at stationary after approx another 30k. I wouldnt have noticed the noise if I hadnt had the car such a long time and know it so well. All the mains are accessible but the hardest is the front which is covered by the bridge piece that is also bolted to the front plate. I had to carefully separate the bridge piece from the front plate without damaging the gasket then put it back in place with sealant.

The BE unsurprisingly still had life in them but the mains were just going through to the copper (this is one of the advantages of a multi metal type of bearing) and had been caught just at the right time. However as I say all were replaced with the cheaper single metal bearings which have their own advantages apart from cost.

I also changed the thrust bearings and splashed out on the bigger capacity oil pump for good measure🤑 The only thing I regret is not having replaced the bridge piece at the same time as its threaded holes have since needed further work...

  • Like 1
Link to comment
Share on other sites

Aidan, 

If you want to do more home investigation measure your crankshaft mains and BE diameters. The issue of whether you change any shells may be answered! Take a couple of readings top/bottom and side to side. At least you will know what size shells you need. 

Iain 

Link to comment
Share on other sites

1 hour ago, Iain T said:

Aidan, 

If you want to do more home investigation measure your crankshaft mains and BE diameters. The issue of whether you change any shells may be answered! Take a couple of readings top/bottom and side to side. At least you will know what size shells you need. 

Iain 

Thanks Iain

I will have a go today - I've seen they come as standard and then +10 etc  IS this 10 thou of an inch? And what is the standard.to start with??

Thx

Aidan 

Link to comment
Share on other sites

18 hours ago, Colin Lindsay said:

Core plugs - might as well since you've stripped the block and can tilt / shake it about to dislodge any debris in the waterways; just stick a screwdriver through them and twist out. You'll be amazed at what builds up in behind them. Replace like for like; yours will be bucket type rather than domed

Screwdriver in twist.. no chance, twist with screwdriver with spanner... bigger hole!!!

I'm guessing these are originals and have never been replaced, or someone had put them in with loctite!

Any other thoughts for removal????

Aidan

Link to comment
Share on other sites

once you have a hole  you need to lever the plug out 

so its a big screwdriver or a ply bar of sorts so you lever against the block and the plug pops out

they are normally fitted dry , and loctite with a good pry will break its seal

that depends on what type was used , 573/574 might take a bit of shifting but dougt anything has been used   

Link to comment
Share on other sites

Pete, you beat me to it. I was on my daily trot around the island, I like this weather around freezing but no wind. Pity the sun's not out or it would be perfick! 

Aidan, as with most instruments there is a technique it taking measurements. If there is a small knob on the micrometer that clicks when you tighten on whatever you are measuring use it as this maintains an even pressure on the jaws. If you tighten too much you can get a wrong reading. If not do not over tighten just 'kiss' the part with very little torque. 

Iain 

 

Link to comment
Share on other sites

I went for a walk this morning - first for well over a week - Sun was a shining and the frost was on the floor! But got a few shots of some seagulls on the frozen lake and a couple more of some Crows.

I've not taken core plugs out on my engine - but the technique is not difficult based on what I've seen before.

 

Link to comment
Share on other sites

Re core plugs i attacked close to the edge with and old screwdriver . Once through the core plug was distorted which assists with levering the plug out . If stubborn continue around close to the edge next to the first hole opening up like a tin opener . Eventually the core plug will come out 

Paul 

Link to comment
Share on other sites

I think the trick is to punch the screw driver through the centre of the plug, and then locate the end of the driver against the outer edge of the plug where it turns through 90 degrees inside the block as this is the strongest point on the plug.

Then lever against the block on the opposite side of the plug to where the end of the screwdriver is located

This should cause the plug to buckle and then pivot out.

Karl

Link to comment
Share on other sites

Yay I've removed 4 larger and 2 smaller plugs - needed a bit more of a pursuader That's all, but looking at the manual I seem to be missing 2 one of each size. Are there 2 in the back of the block? I wasn't sure if they were plugs or not..

Anyone have a pic? Manual isn't clear

 

Thx 

Link to comment
Share on other sites

Ha novice error I've pulled the Welch one.. oops but never mind! 

Are these the other 2 in the picture below - one large and one small??

Btw the four on the inlet/exhaust side don't have a ridge, is that usual?

Ano  question what's the best stuff to remove the old gasket material?

Thx

20201231_150909.jpg

Link to comment
Share on other sites

On 31/12/2020 at 09:22, Iain T said:

Aidan, 

If you want to do more home investigation measure your crankshaft mains and BE diameters. The issue of whether you change any shells may be answered! Take a couple of readings top/bottom and side to side. At least you will know what size shells you need. 

Iain 

Happy New year to you all !!

I've taken some measurements but must be doing it wrong Iain  

I measured the diameter of the crank at the four bearing positions but results are odd compared to the range given by Pete above I took four readings for each

Are you also saying I should be measuring the width??

Maybe I need to watch a utube on it

Aidan

 

 

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
×
×
  • Create New...