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Unkel Kunkel

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Posts posted by Unkel Kunkel

  1. Torque wrenches ‘ came into being ‘ to ensure consistent tightening by employees of water company pipe flanges in the US around 1919 , expanding in the  late 30 ‘ s with relatively un- skilled workers in mass production of cars extending into war production of things like complex  aero engines.

    The spark plug torque for new , clean dry thread sparking plugs for Triumphs is usually given as 25 ft lbs. Oil or grease can lower this figure by 25 %.dirt  rust etc can influence it the other way and a re-used compression washer further confounds any pretense about precision.

    The correct amount of tightness, like the correct amount of pretty much anything  is ‘enough - and no more ‘ but that requires a ‘ feel’ which is is a skill derived from experience.

    I had the great privilege of knowing a famous watch maker who did the most minute, microscopic work making components  from scratch.He also had an wonderful  car collection including some enormous veteran cars which he enjoyed working on.
    I asked him one day how he was able for him to shift from making  watches to working on such big heavily- built old cars 

    It was obviously his extraordinary skill, talent and dexterity ( he had  enormous hands ,incidentally ) 

    but he very modestly joked,  ‘ Oh, just different  sized hammers !’

  2. Ha!
    The really   horrible  noisy exhausts are only found on Pratmobiles or Super Pratmobiles 

    We should perhaps regard that noise  as a public safety feature - an early warning system to alert us that an immature sociopath,  in charge of a potentially lethal piece machinery,  is somewhere within a several hundred yard radius although we have yet to see them.

    • Like 1
  3. An interesting project.

    Altering the  fibre type tunnel shape could  be done by cutting and forming new shape pattern with cardboard and then  using fibre glass.

    Sealing where the extension emerges would need some thought - it would require some sort of  large gaiter arrangement  otherwise the noise could be a really very intrusive .

    It would make the job of replacing the gear lever bushes more accessible …

     

     

     

  4. I think a possible issue with copper would be work hardening and brittleness if there is flexing of the pipe.
    How much of a  potential problem this is  I don’t know, and whether it could be addressed be by careful  installation with regard to support / fixings for the pipe?

    • Thanks 1
  5. A suggestion :For the bit that’s missing, I would go for an epoxy filler - I find the best one  is made by Plastic Padding  -called  ‘ Super Steel’  - available at Halfords.

    BDBFE86A-B0DE-4399-91A7-A689F498A62D.jpeg.dbad0d508c6a4567d7ec9a128de35018.jpeg

    The usual method to prevent a crack spreading  in most materials is to drill a tiny hole - to reduce the stresses  at the end of the crack - so this should be considered  - and the crack and hole filled with the epoxy after cleaning with acetone.

    • Like 1
  6. At least you spoke to a human being 

    Some years  ago I had a  weird  conversation with  an early AI  answer machine type  ‘ bot ‘ thing  after ringing a UK Gov. Helpline.

    In theory ,’ it ‘ ( or ‘she’ - it had a female voice ) , listens to your questions and replies  with something like ‘ Let me see , I think you are inquiring about …’ and advising with a list  of different situations and options.  

    Unfortunately, it must have picked up on specific words that I repeated back in  my  surprised responses to each of her strange  questions…   ‘ WHAT…   ? ‘I am not …’

    So, when ‘she ‘ came up with , ‘ Let me see ,I think you are saying is that  you are at  home, out of work , retired  -  and pregnant  and….’

    I hung up,

    Thoroughly confused and  fearful for the effects on my blood pressure

    Aargh! 

     

  7.  The gadget was chosen primarily to address my  forgetfulness and laziness.

    The draining  of water has secondary gains in that it  removes water from the air supply and by reducing corrosion lessens the amount debris in the air supply to air tools and lengthens the working life of the pressure vessel of my compressor -  which is an expensive one to replace , whether it pin- holes or violently ruptures.

    I don’ t know any figures relating to incidence of  such  events or morbidity/ mortality  data, but I  am sure Pete is quite correct in saying that they are rare.

    This means that such bad events  probably fall   into the ‘ low risk ‘ / ‘ high hazard’  area

    i.e. very unlikely, but when they do occur the consequences can be extremely serious.

    Therefore , there  is case  for awareness and adoption of sensible reasonable precautions as good routine workshop practice 

    - to  maintain those considerable good odds firmly in one’s favour!

     

  8. I, like many had not  really thought much about  ‘ pressure vessels’ , diy compressors and the importance of draining,  but on reflection, it is obvious that having air in a 100 litre cylinder compressed at 10 bar, if the tank were to rupture, the increase in volume of that air as the pressure reverts to atmospheric is going to be  large - and very sudden.

  9. I know - air compressors need the condensate draining off at intervals otherwise it accumulates and it results in rusting of the lower part of the air tank and this can lead to weakening, leaking and  … worst possible case -  the tank dramatically explodes.

    Problem is, I forget .Also ,   the valve is awkward to reach; it’s fiddly to undo and when  released it sprays water into my palm and up my sleeve.

    So, being lazy and forgetful , one of these automatic valves seemed an attractive gadget for me to try:

    8C52DC57-62F3-4C28-89EB-5F045DD5E8EE.thumb.jpeg.d07d81766f9e11b1f751463eeaa6b8d8.jpeg

     

    The tank drain valve is removed and replaced this - which is a solenoid- operated valve with  electronic timing that  allow choice of different intervals to ‘blow off’  and also set the duration of the opening in seconds and there is a ‘ test’  button. Closing the blue valve allows the end cap on the right can be removed and a stainless mesh filter can be removed for cleaning.

    The little periodic  brief  releases blasts the moisture out.A hose to outside the garage or a better outlet than the one shown could be devised 

    The power supply is taken from the compressor switch.

    Advantages -        It works - really well.

    Disadvantages -1.Fitting would be quicker  if the instructions that came with the one I bought had been supplied in a language other than  Chinese.( There are loads of other suppliers, though)

                                2. The ‘pssst ! ‘ air release  takes you by surprise first  few times.

                                          

     

     

    • Like 1
  10. No, not foolish at all ,it is quite  interesting  …

    There are folk who have converted a micro wave oven  transformer into a spot  welder; there  used to be a gadget ( Kel Arc? ) that used the power from a 12v car battery  through a sort of solenoid vibrating switch arrangement  that was said to arc weld,  and there are other things who probably share the same common feature - low cost.

    For the car body  type use, spot welders are usually expensive - as in very  expensive,  so that would in itself make me rather wary.

    They deliver a very high current at 1-2 volts - for a very short time.

    I would think that timing  might be a critical feature.

    The phraseology and use of English in an advert  perhaps should not be used to predict the quality  of a  product - but  from my experience , it does seem to !

    It is very understandable that the   ‘ occasional user’ , can be  tempted to be motivated mainly by cost when choosing equipment  they won’t use very much. 

    However, the paradox is that they end  up buying something that  even a very experienced, professional welder would struggle to  get decent results with;   the purchaser quickly gets  disheartened; the  bargain quickly gets relegated to the back of the garage or ends up as ‘hardly used’ on E -bay.

     

  11. Depending on the joint, I use  one of these.

    AB3C0D66-69C3-4DE3-AEB6-D3CEDA020444.thumb.jpeg.c2d56e42f5e6b8e85e191a5ba8dfe85f.jpeg

     

    Or

    this also works well, if there is enough room:

    - Steady  a hefty lump hammer  firmly behind  the steering arm at A

    and then with a slightly less bulky hammer,  give a well aimed hefty single wack directly in line  on the other  side   of the arm at

    (  NB this not  hammering  the joint itself   - either lower part - or the taper - it just doesn’t seem to  work)   

    0E7CF929-ACB1-4095-8704-4ED87372769E.jpeg.6b3beefa3298296dfb8c3e36abaa07ca.jpeg

    The impact should make the taper  release.

     

     

  12.  

     

    - Those pipes seem to be an ‘interference fit’.  A highfalutin term  for  ‘jammed-in’.

    Drilling and tapping  would seem an option.

    There are fuel resistant sealants -Plastic Padding do one - and blue Hylomar used to be OK with petrol.

    Drilling  and ‘ pinning’ the pipe in place would be a possibility, if rather  involved.

    It was often done with early V6 Scimitar carbs where the  brass inlet pipe similarly used to come  adrift resulting in  unwelcome  ‘ thermal reconfiguration’  of the fiberglass bodywork. 

     

    This pump pipe issue seems another problem area with some replacement  fuel pumps.

    Others are: 

     1. pressure way above above spec. leading to carb needle valve  leakage. 

    2. poorly finished (ie rough / ridged   ) operating arm surface which has to be dressed before use to prevent damaging  the camshaft 

     

     

  13. Having a spare air cleaner box began led to ‘  doodling’  in metal regarding  the air box  / piping of MK 1V Spitfire.

    70A1825E-508C-457F-ADC5-851CFB6F474F.thumb.jpeg.35f4175c5d48dbfd6e4e4789a7e01b23.jpeg

    The internals of the mk1V Spitfire air box were opened up  and reworked and welded The front was reshaped and  adapted the to accept wider intake pipes.

    AC3070D7-1A5F-4EBF-A3EF-9C0019A2FE71.thumb.jpeg.ae19598f1fda31a0ff64f117504aa4ca.jpeg

    They are not a huge lot  wider - but  Hagen  and Poiseuille tell us that a small change in pipe radius can have a significant effect on flow.

    New wider flexible piping was needed.

    That came from the  garden centre  (pool  piping) .It looks very similar to the original, is quite inexpensive  and a bit smoother on the  inside than the original type pipe.

     

    A more direct route for the pipes means a hole though the radiator  support and repositioning the rad water overflow/ expansion tank to the other side - the space seems more  appropriate for it that side.

    To do that means unsoldering the pipe and routing  in a new copper  pipe from the rad filler neck ( 8mm central heating micro-bore  capillary solder type fittings)m supporting bracket to rad. frame.

    220B376F-14A1-4547-85A9-808CAA755930.thumb.jpeg.d601ec8e32a01ca5825b9bb1940d7ec8.jpeg

    Scrap aluminium  sheet for the air deflectors  from  cereal packet templates and similar  with pipe scrap  used to fabricate the ‘ cow bell’ intake .( This was formed on a piece of drum kit of the same name) A stainless edged  detachable ‘bug catcher’ mesh cover was formed over a wooden dolly. 

    Anti vibration mounts hold the oil cooler to the radiator bracket and the the chassis rails.

    F2B1170B-562B-43AE-8ED6-506C71169AB2.thumb.jpeg.d629def9a9eb903063b6f53da10546de.jpeg

    I doubt whether it has any significant beneficial effect, but the process was interesting.

     

    • Like 1
  14. I find the metal nibbler an extremely useful tool.

    AC2A6321-FA80-4369-8325-C0769E6D71CD.thumb.jpeg.b5fa834a6eb9f251f76994d012542b73.jpeg

    Just in case I’m not the last person to know this…

    It does have one problem …

    From painful experience, I can say it produces lots of extremely  sharp 5mm nasty little circular pieces of swarf which  can be really troublesome.

    Nothing could have been better devised to stick into the soles of your Doc Martens and be transferred  indoors where they can get  into the carpet even stick into vinyl, then on into the soles of bare feet of humans and pets and into clothing and bedding.It will not endear you to your better half…

    The answer apart from being aware, is to a strong magnet nearby to collect the horrible stuff

    - the amount produced  is quite surprising.

    Must check my shoes..

    3E4DAC72-42E3-4C81-A912-C5F9821AB7DE.thumb.jpeg.90ea3f4709843bfd3fad9fa8999ba1be.jpeg

  15. Hydrochloric acid,HCl,   as found in brick cleaner, known by  some by some by its old name of ‘muriatic acid’ , is cheap and works well -  particularly  on tools that are rusted and cement-encrusted, but it does have  some draw backs.

    It is a strong acid and that means it can cause burns-  splashes  can cause eye damage.

    It will cause flash- rusting ( unless the acid is removed or neutralised promptly after treating ) but it can also have a very annoying effect  on anything ferrous  within a 2 metre radius in your garage or workshop (from the very reactive HCL fumes, resulting  in red brown coat ping in a red rust. 

    In theory, HCL  can cause springs and other high tensile steel alloys to become liable to  snap - because of of ‘ hydrogen embrittlement’.Certainly true of small springs and enough to deter me for use on road springs.

    Citric acid is very user-friendly,  even benign , and has comparable results, - if used  warmed.

  16. Citric acid is cheaply available on line as food grade citric acid crystals.

    From my experience, it’s effectiveness as a rust remover is temperature dependent in the sense that at 10C it is quite disappointing compared with very impressive results at 40 -50 C .( immersion heater) I have no experience of using higher temperatures.

    The action is both to form Iron citrate and some chelation.

    Ideally scrub the debris off the part you are de-rusting at intervals.

    Clean off with de-ionised water and dry quickly with a hot air gun,  to avoid flash rusting , before the final stage of the process which is application/ immersion in phosphoric acid.

    Phosphoric acid is available as Jenolite which is very expensive; also as Machine Mart’s Rust Remover which is much cheaper  (and I think  very similar)  or the solution dairy farmers use to clean their milking apparatus  milkstone disolver ( though check the ingredients - I recall looking at this some years ago and there seemed  to be formulations that aren’t phosphoric acid.

    Don’t  wash off the phosphoric acid.After an hour or so, but Before it dries, re-apply it -then  dry it off with rags.Where it is black or has a white powdery deposit repeat the phosphate part of the sequence. You will need to do this part several times to achieve a stable phosphate anti rust layer.

    Citrate is very much safer to use than say hydrochloric acid .The waste  solution Fe citrate and chelates is not considered environmentally damaging.

    An alternative for inaccessible bits can be phosphoric acid followed by the various ‘ converters’ which are largely tannic acid based  - forms a blue black chelate which can be painted.Tannic acid is also cheaply available.The main hazard is that it stains black almost anything it comes into contact with - esp. fingers which will remain stained  for  days.

    Evapo-Rust keep their list of ingredients close to their chest, but some regard it as citrate plus at least one chelating agent, possibly EDTA, buffered  with an alkali to give a near neutral pH.

    Works really well - but not cheao.

     

  17. 2 hours ago, dougbgt6 said:

    I decided to sort out the self adjusting rear brakes, which obviously weren't self adjusting. Jacked up the rear end, got the wheel off and went to the garage for an axel stand. Without warning the scissor jack toppled side ways and the GT6 fell into the bushes in my front garden. Next door helped me heave on the rear bumper and pull the GT6 back onto the drive. Then I put the wheel in the garage, locked the door and went to Halfords.  Bought a low profile trolly jack and never used a scissor jack again.

    A parallel experience with those nasty spring compressors that clamp on the side of the spring. I had one ping off! Put them in the bin and hired a proper one, plates at ether end and long bolts to pull them together.

    Doug

    My episode also involved a scissor  jack that just suddenly slid - it was on paving that may have tilted, perhaps.

    It just happened so fast…

  18. 3 hours ago, JohnD said:

    Wow!  I hope you bought a lottery ticket that day, AND a diamond tiara for with the prize you must have won, because she's worth it!

     

    John

    It is not unknown for my daughter ( born 3 years later) on occasion to remind me of the implications of the incident  before relating  a list of further examples  of her mother’s continuing role as my guardian angel…

    Women…honestly.

  19. 4 hours ago, JohnD said:

    Yes, mobile, in your breast pocket.  If your car falls on your leg, you can call for help.  If it falls on your chest, you won't need to.

    John

    Experienced and survived the fall on chest situation - long  before mobiles.

    In 1975, entirely down to my inexcusable carelessness and momental stupidity,I had a GT6 with a rear wheel removed come down on my chest, face down with one arm underneath me.My young wife heard the wheezy gasping noises and managed to rescue me from the advancing asphyxia. 

    Aches   and bruises briefly; a few nightmares  followed for a while, but still  a flash of reminiscence  each time going under a vehicle.

    What a bloody  (lucky) fool.

  20. There is perhaps a difference in setting up a workshop with tools you will use and find useful and   acquiring tools  you find pleasure in  owning, although you will never,  or hardly ever, use .

    I fully understand  the latter . I have  a few in that category, and why not ?

    But  In practical terms:

    *1.Safe access equipment - axle stands. ( 4 legged- not tripod or folding type ) Trolley Jack.  C J hydraulic ramps -superb.

    2. A solid bench and a sturdy vice.Find a good  second hand Record No.23 or similar ( there are loads around and they never wear out), rather than a cheap nasty  import that not be a pleasure to own or use and will break.

    3. Mig welder .Not flux cored. Gas - large bootle,- Hobby  Weld cheaper than BoC.

    4. Compressor -( but bear in mind  cordless tools getting better all the time ) .To Run off 13 amp socket.Belt drive - direct drive can be  very noisy.

    ( I bought an Italian made ABAC years ago( it would cost ++ now - but superb )

    For both  3.and 4.resist the temptation to  buy cheap -You will just end up buying  twice

    - A good piece of equipment keeps working  and will be a pleasure to use   long after its purchase price  has been forgotten. 

    5. Electrical tools - DeWalt, if not Bosch.

    * No 1. although rather boring this is important - as is having someone at least being aware -and within  ear shot, that you are going under a vehicle.It can literally be of vital importance.These days, consider having your mobile  within reach.

  21. Not sure.

    A vintage container, I think.

    We hear some components of oil degrade with time.

    Against that, many vehicles run happily for decades with the oil that went into the gearbox or diff. at the factory and there are probably also  other factors depending on how it was stored - whether or unopened / contaminated/ condensation etc, etc.

    It may well be absolutely fine, but even a tiny doubt would put  me off because the      ‘Oil is cheaper than Repairs’ mantra would spring to mind and unsettle me.

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