Some help please.
I am currently rebuilding a Herald 13/60 conv., and become stuck.
I have taken the tub off, inverted it on stands and replaced rear floors, B post bottoms, rear arches and rear lower wings. This was done one side at a time, and one section at a time.
Before replacing the boot floor I have tried to mock up the bulkhead and tub on the new chassis, and having a really hard time doing it.
When the tub is bolted to the chassis above the diff (one spacer) it sits nicely on the rear outriggers, The rear floor mounts sit on the chassis, but the front floor mounts sit off the chassis, and the leading edge of the tub sits ~4 inches above the rear of the bulkhead floor.
Bolting down the floor mounts and fitting the door gives a V shaped gap. No amount of shimming the bulkhead or adjusting hinges moves the gap at the top significantly. Loosening the diff mounts and lifting the rear of the tub gives show winning gaps J, but means I need 8 metal shims on top of the diff mounts and rear outriggers. Although, sighting along the rear wing gives a nice horizontal line along the door. I don’t understand what’s going on.
The rear tub is, I believe, from a mark1 Herald, and has brackets under the rear floor resting on the chassis rather than bolting through the seat into the chassis. Only problem is, they don’t. I don’t know if this is significant.
I have 2 thoughts
The rear floor mounts are too tall, not letting the floor sit down properly. Perhaps(hopefully) they are different between early and late Heralds?
I have really messed up and need to unpick my welds to align the B post. However, I cannot visualise how the new panels could possibly fit if the B post moves.
Any ideas, pearls of wisdom, or shoulder to cry on?
Ian