blubayou Posted July 11, 2019 Report Share Posted July 11, 2019 Hi all, The 1500 style cast manifold on my MK1V is blowing at the joint to the 2 into 1 steel tubes. This is mainly because the cast face is simply not flat. I'm considering junking the manifold & replacing it with the club Bell manifold, hopefully this will then be a permanent fix. The real question is can I mate this to the stock system which is fairly new? Link to comment Share on other sites More sharing options...
Clive Posted July 11, 2019 Report Share Posted July 11, 2019 Yes, but I have a feeling an adapter piece is required ( unless you have a "sports,/extra loud" exhaust. But enquire at the club shop) That joint is a pain. I solved it by filing both mating faces flat, retailing the manifold 10mm and using big cap head bolts that could be really tightened up. That is/was on my Toledo, where here is no 4 branch available. But a 4 branch is a good idea... Link to comment Share on other sites More sharing options...
blubayou Posted July 12, 2019 Author Report Share Posted July 12, 2019 Thanks Clive, As a last attempt I've fitted another downpipe I had with a new gasket, the fit in terms of chassis clearance is much better, the old one was extremely tight to the bellhousing. Just nipped up the third bolt, start to tighten a bit, 1 good , 2 good, 3 good, then a bit more, 1 good, 2 good, 3.....it's getting looser. One pulled thread. I'm ordering the tubular manifold now. I'll let you know how I get on. Link to comment Share on other sites More sharing options...
blubayou Posted October 13, 2019 Author Report Share Posted October 13, 2019 Well my TSSC manifold came last week. Took nine weeks, but I believe they're ordered in batches so I'm probably unlucky. Firstly it looks nicely finished, is a one piece system and of standard diameter, just what I wanted. Most of all if fits very nicely. A little bit springy getting it on to the head, but it drops straight in and clears the chassis & belhousing neatly. However, to answer my own question, it does not mate straight on to a stock 1500 exhaust. It does come with a short extension which brings it out right between the centre rails so you can easily modify the system accordingly. Link to comment Share on other sites More sharing options...
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