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johny

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Posts posted by johny

  1. Yes I dont know how many miles the box has done but its always difficult to judge whether to go further with overhauling while its out. The main causes of problems are the needle bearing between the input and mainshafts you can see in the top of the case and the needle bearings either end of the layshaft at the bottom of the case. To get an indication of the first you can try rocking the external end of the input shaft to check the amount of relative movement between it and the mainshaft. For the layshaft, without dismantling it, I cant think of any test other than using the gearbox but of course by then its a bit late to find out its bearings are shot!   

  2. Inside the box you can try sliding the selector rings forward and backwards as happens when changing gear. Its takes a bit of force with your fingers to slide but the ring should click off neutral to positively engage with each gear and by turning the input shaft you can confirm that when the output starts to turn....

    Also check the state of the selector fingers on the '3 rails' under the top cover - if any is bent or severely worn it could also produce reduced movement of the selector rings so that they dont engage completely and can jump out of gear.

  3. Probably find the bush at the base of the gear lever in a similar state..... The replacements usually come as a kit so you replace everything at the same time then when its all back in place the action should feel much more positive. Will you be taking off the gearbox top cover or just the gear lever casing shown in the photo?

  4. good point so heres a few easy but useful things you could check/do while its out:

    tighten all casing joint bolts, replace front and rear oil seals, replace bronze spigot bush (slides in end of crank to support the tip of the gearbox input shaft) and

    check clutch friction plate wear (if removing it you will have to realign it on reassembly though)....

  5. Believe its to do with the direction of current flow as each electron (which being negatively charged actually flow from -ve to +ve) can take with them a microscopic piece of the metal it leaves. This causes metal to be depleted on one side of the connection and deposited on the other which means one loses its protective surface and is open to corrosion. So by carefully selecting the connector material and having the electrons flow in the right direction using neg earth the effects of this process can be avoided..... 

  6. as said previously sounds very much like theres excessive play in the linkage so although youre pushing the lever into position that movement isnt being completely transferred into the engaging the gear. This means that when the power is applied the mechanism is free to jump out and the solution is to ensure all the linkage bushes plus lever pivot are in good condition.

    If the problem isnt here then the next possibility is that one of the spring loaded detents that positively locate the '3 rails' during their movements isnt working correctly (for example if its spring has broken) so that the first gear selector fork is freer to move.....  

  7. yes as Pete says they are a machined ally block that comes in different thickness (the deepest require longer studs to be used) that fit between the top of the diff and the leaf spring.

    http://www.jamespaddock.co.uk/rear-spring-lowering-block-12-mk3-driveshafts-2

    As the spring sits higher the halfshafts point more upwards so giving the wheels more negative camber. However its unusual to need one as the spring flattens with use and wheel camber is good so maybe yours is very new, is the wrong one or has been installed incorrectly.....

  8. A roll bar would be nice but theres plenty of our convertibles out there that dont have any protection.....

    Jug if you do decide to remove the roof youll probably find that bitumastic sealant has been used onto the rear deck which is a bit of a pain to get off. This of course does help maintain a good seal but also I found keeps the roof more solidly located - now after bolting it back in place without sealant I do get more creaks and squeeks as I drive along☹️  

  9. In either case it looks to me as if one of the critical factors for any replacement fan is that ends up running as close as possible to the air intake hole to ensure a good 'seal' and minimise wasted air circulation inside the heater box. This of course depends on any replacement fan having the same depth as the original and Im not sure how or if this was achieved on that original Herald/Vitesse modification.....

  10. I thought the spark just jumps to the closest prong (or possibly where the intervening gas has lowest resistance) then when that prong has worn a little and the gaps opened up it goes to the next nearest. In terms of gap this type of plug should last 4 times as long as a conventional one with each of the 4 prongs wearing away equally at a 1/4 of the rate of a single one. Should avoid ever having to adjust the gap which with todays labour rates is quite a saving however somethings wrong if youve found 3 prongs gone and one left!

  11. yes where ever it goes its not going to be pretty. Ive gone to a bigger bore master cylinder 0.75" which makes the pedal need even more of a shove but with asbestos pads so the braking is now pretty good. However I still wonder about a servo as its reported that in some accidents (admittedly involving modern cars) drivers reacted quick enough and could have stopped in time but just didnt brake as hard as they could have done.....

  12. These 3 servos are all the same except that the boost ratios (and correspondingly tank diameters) are different. The first is definitely the biggest at 2.3:1 while the second is 1.9:1 and the last is probably the same although there is also a smaller 1.65:1 available. All of them come with a non return valve which is usually in the plastic connector where the vac hose goes onto the  tank - they must have these so that you can still get assisted braking (for a short while) after stopping the engine. You need to decide which ratio you want as its possible to be unhappy with too much boost using a unit that is designed for heavier faster cars.

    I cant see a  problem splitting the vac take off point but there should be instructions with the unit explaining the best set up or maybe Clive can explain the downside.....

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