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GT6 mk2: starting my engine rebuild


DanielH

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I'm guessing the five 'i's in a row means they're right for both Mk2 and Mk3 engines (I'm fairly sure the guides didn't change).

The engine was designed not to have seals. If it's properly built (which it should be since you are fitting new valves and guides) then it won't need them. In fact, it's better without as you want a tiny dribble of oil to lubricate the guides.

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Evening!

I've got a question regarding the engine's rear plate. When I took mine apart I noticed something strange: a pin was setting in the rear plate, and that pin gently pressed against the fly wheel. The foto below shows the pin and the wear mark on the rear side of the fly wheel. You can see that the face of the pin is blank and worn from the sliding surface of the fly wheel.

The pin was somehow loose and just sat there in his hole.

Anybody has got an idea what happened here?

thanks 🙂

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Good evening 🙂

I've got a couple of questions regarding the piston rings.

a) Order

the country pistons come with 3 grooves, which I am counting from the _top_ 1, 2, 3.

  • 1 and 2 take the compressions rings
  • 3 takes the oil ring triples.

I can easily identify the order and orientation of the oil ring triples (I hope so...)

I find the rings for grooves 1 and 2 problematic, because the don't have a TOP mark, only a part number is echted.

Groove 1: the ring which is supposed to go into this groove has the chamfer INSIDE-TOP

Groove 2: the ring has the chamfer on the OUTSIDE - BOTTOM

 Is the order and orientation correct??

b) Gap

I've measured these gaps:

  • 1, 2 groove/ring (compression): 0,20-0,25mm
  • 3 groove/ring (oil): 0,25mm (the curled oil ring was impossible to measure...)

The manufacturer specs says (for 75mm bore??): 

  • 1, 2 groove/ring (compression): 0,25mm
  • 3 groove/ring (oil): 0,20mm

So, am I on the safe side??

greetings 🙂

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As far as I can see everything agrees with the original instructions so think the ring position is clear.

However the gaps is another topic and Im no expert but wouldnt want to go smaller than the manufacturers recommendation because of the risk of the ring becoming too tight when hot and breaking😲

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Good evening 🙂

just a quick update.

The new "blue printed" oil pump has arrived, all clearances are really tight!

image.thumb.png.f67ddf7e962cec56972bdfde49bb4a92.png

 

Installed the piston rings per the guide. Arranged them in their grooves in such a way that they are in different sectors.

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Tightening everything down per the handbook.

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For my ease of mind I applied some locking paint:

image.thumb.png.89caca24d071d893c2667a65eb892f09.png

 

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I am planning to insert the valve guides into the cylinder head tomorrow.

Question: the new guides have different lengths:

* short: 2,031"

* long: 2,256"

Which are for the exhaust valves, which for the intake valves?

I am planning to use our household oven while the wife is away, to heat up the cyl. head.

Is there anything I should know before I press them into the bores?

thanks again 🙂

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