The gearbox plus overdrive is back , just bolting things back . The solution was jacking up the engine so it was parallel with the gearbox ie much higher than I did before . Thanks Pete Lewis . I didn’t need to butcher the bulkhead or remove the prop . A few tips I picked up on the way , this being my first clutch change.
I removed the passenger door , passenger seat , steering wheel outer . The door removal not essential but made access much easier. Fold back carpet over prop shaft area, cover floor with old carpet .Use a piece of plywood in the cabin as a sledge for the gearbox . Moving the box around is much easier .
The bolts holding the rear support for the overdrive are inaccessible. So made this double cranked spanner which holds the bolt head whilst tightening up from underneath .
I bought these from Lidl some time ago . Ideal for lifting the box so it could be manoeuvred . Can’t rate these enough . About £5 each . Makes the job easier for 1 person
Each air pad will lift 135 kg to approx 100mm.
Once the box went home it was a case of lowering the engine / gearbox into place . Almost forgot a 3ft crowbar to jamb between the propshaft links to finally push the gearbox home .
If you’ve painted the gearbox cover , remove any paint in the bolt holes (another T shirt ) plus you need a good torch
Stuff a rag in the gear box cover access to stop dropping nuts or bolts .
Thanks to all with help and advice
Paul