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Engine Rebuild re-start from 2020!


AidanT

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So my notes:

 

110 degrees is far more accurate but requires that you print off a
timing disc that is then placed centrally over the flywheel (or crank).
Again while no.1 piston is at TDC rotate the cam until no.2 push rod is
at maximum lift (measure with a dial gauge). The timing disc should be
placed so that it reads 0 and has a marker on the engine, you can use
some wire bent to indicate the number on the disc so long as it's in no
danger of moving. Now rotate the crank clockwise until it reads 110
degrees after TDC. Attach timing chain and re-check your measurements.

 

Aidan 

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Or to get TDC you can use a piston stop (less than £10) that screws in the plug hole and rotate the crank forwards and backwards. Use a graduated disc fixed to the pulley and half way between is TDC. This method reduces any slight rotation variations trying the find TDC with a dial gauge. 

Advantage is it's simple to use! 

Iain 

Edited by Iain T
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More advice please 

I was going to use the original cylinder head studs as they came out cleanly

On closer inspection I see that one has surface rust.

Do I replace one  or all? 

Thx

Aidan 

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1 hour ago, johny said:

These are not like modern stretch studs so no problem replacing just one if you really think its cross section has been reduced enough by the rust to be weakened....

Looks to be just surface only, what do you think??

(Not cleaned the threads yet!)

 

20230721_163918.thumb.jpg.d3e055cf41e05f3a0ae2984a1d6dc201.jpg

Edited by AidanT
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composite gaskets are fitted dry  no slippy stuff the head must grip the gasket ,the head "pants" so a good dry clamping is imperative 

just a slight smear around the rocker feed hole 

new washers and mini flanged nuts are best    reuse the studs but die the threads to clear the crud out of the threads 

spin the studs in to a good  hand tight , do not torque them to head nut torques    

the end with the slit up the thread is the end for the block   its to allow oil and gas to escape a blind hole  or you can explode the block face  when you screw a full thread stud or bolt into the block 

Pete

 

Edited by Pete Lewis
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Hi again 

Anyone have a picture of where the rear engine plate bolts go please. WSM only states to fit it and nothing else!!

TIA

 

BTW  - seem to have lost the bolts 🔩 😖

Edited by AidanT
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  • 2 weeks later...
18 minutes ago, Pete Lewis said:

i just use the ....engine 

Pete

I just wanted to get the oil all the way around the engine before the final bits go in. Thought I saw on here some way of circulating the oil around the engine 

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Thx Pete 

The issue will now be the time it takes to swap the engine over. All the ancillaries will need attention,  cleaning etc  plus I want to rattle can the fire wall half of which was coated in black underseal by the PO.

A  general clean up of the engine bay will also be needed. Lots of weekends in those items

Aidan

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that    will keep you out of trouble for a good few eekends   Have fun

you know me  stick to the basics and do what Triumph managed  it works  once you move into the 

myths and aftermarket must have ideas then the headaches  develop    Ha "

Pete

Edited by Pete Lewis
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  • 8 months later...

Hi all  - quick question on electricals - or to be precise connectors -  Any good suppliers out there that might have a Lucas 8 pin / way connector kit replacement? I have one behind the glove compartment near the rear of the fuse box that needs replacement  - unless someone can advise how you van pull out the lucas pins to re-wire them

 

TIA

 

Aidan

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