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Checking a gearbox for Spare or Repair


Paul H

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This post is intended to bridge the knowledge gap from the newbies ( me included ) and the experts who keep this forum going 

I bought this gearbox for spares or repair from a known source . 
It did come with its alloy housing which I’ve removed . Note the 3 small springs are still there and the copper washer on the bottom stud . This prevent oil leaking 

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The box didn’t include the gearbox selector though made sure the securing studs were included 

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Is the input shaft reusable ?

 

The input shaft splines ok ?

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The input shaft has some vertical movement 

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Some general pics 

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The next stage is to remove the cover top assembly and see what’s there .

Paul 

 


 

 

 

 

 

 

 

 

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So I’m ready to be corrected on this, but from what I know the input shaft tip and splines don’t wear significantly enough to be a problem. (And from your pictures yours look pretty normal) The input shaft having some play is normal, a lot of play can indicate a worn mainshaft tip (expensive) or tip bearing (cheap).

Asking the supplier if they know the source of the box would be interesting. Presumably they have identified a WE prefix as normally having the same intervals as a 2L Vitesse. @johny do you know the ratios of your WE box?

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pauls box has been through some previous life the black paint on the input shaft and the serial number face is from some reconditioner somewhere

and the WE could be some clue rather that it being a Triumph seriial number .( it doesnt look overstamped but who knows )

input shafts/stem gears will have some rock /lift /wobble  as its not yet supported by the crankshafts  spigot bearing  thats holds its location and wobble free 

Pete

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2 hours ago, johny said:

No its definitely WE as Ive got one but cant find that serial number anywhere and we've talked about it before. Dolomite 1850 are apparently WH or WM...

The BL WSM for the 1850 Dolomite gives WE as being a 3-rail 1850 box, with WH as the single rail. I don't know where the WM fits in.

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I believe all boxes for Vit 2L, GT6, and 1850 have the same forward ratios (although gear profiles are different) and otherwise the only internal differences are tip and synchro ring sizes...

Interesting about the WE box, so it should be same as mk3 GT6 with small tip and large rings.

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On 22/12/2022 at 02:17, johny said:

No its definitely WE as Ive got one but cant find that serial number anywhere and we've talked about it before. Dolomite 1850 are apparently WH or WM...

I have a spare box Dolly 1850 J Type OD Single Rail Gearbox WH6345, I wonder what the 3 Rail Box's were designated.

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On 21/12/2022 at 17:31, johny said:

I believe all boxes for Vit 2L, GT6, and 1850 have the same forward ratios (although gear profiles are different) and otherwise the only internal differences are tip and synchro ring sizes...

Interesting about the WE box, so it should be same as mk3 GT6 with small tip and large rings.

WE box is 1850 3-rail, and they seemed to be short of a W stamp as I have a couple with upside down M used in its place.

Gear set is identical to Mk3 GT6. 

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1 hour ago, Pete Lewis said:

not checked but would a dolly 1850 have a rolled spline input shaft

If it's a WH prefix, then it's a single rail with fine spline input shaft. Very early Dolomite 1850 used the same 3-rail gearbox as the GT6 Mk3, with coarse splines, with a WE prefix. That's what the BL WSM says. It makes no mention of WM prefix.

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Removed the top cover . The selector forks look ok to me .

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Initial look at the main shaft gears looked ok, though lots of play on the synchro rings 

 

Check all the gears for chips and the only one was this one . Not sure which one it is . Properly mangled with tooth chips all the way round . Is this the 4th Gear ring ? 

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Paul 

 

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Thanks Johny . I’ll use this box for spares when required . My current set up for my Mk 2 Vitesse is D type OD which Uncle Pete sorted for me a while back . On reassembly Pete noticed the 1/2nd synchro outer ring might be incorrect or out of spec as it had a lot of vertical / horizontal movement. Part no 156911 .
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At the time I couldn’t  justify  a new replacement £100 plus so the box went back as is .
Currently 1500  miles plus and the GB is behaving and 2nd synchro ( changing down ) is sorted and no excessive noise. 

I bought this box for part 156911 should it be required also to learn how the GB works 

Thanks for all your input I’m a little wiser now . Hopefully others have gained some more knowledge . 
Paul 

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