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PI Wooden Dash


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Hi I need to fix the dash on my PI , The lacquer has separated and broke  off at the bottom of the instruments , What have others used to do this ? I want to repair it but I don't want it to look like a highly polished sideboard .

  • I know it would need to be matt finish but if someone knows a product  and how it was done Id be very grateful.

 

Regards

EV 

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The original finish is very tenacious, and the veneer very thin and fragile in places.  If you have no experience with this kind of thing, removing the finish without damaging the veneer will be difficult.  Trying to repair the finish will likely end with color variations.

Reveneering would likely give better results.

Ed

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11 hours ago, European Voyager said:

The wood is perfect but it must have got split at some point and then burst away

Is the Wood split or just the Veneer lifted?. The latter can often be rectified by the use of a wood glue and a syringe injected under the venneer then placed under pressure until cured. Back in the 50`s and later, "fish" glues and later, Cascomite, where the adhesive of choice in may of these applications, but was susceptable to delamination in damp conditions. FIL (rest him) was a time served French polisher, to watch him bring back 200year old furniture was fascinating, Skill like that is sadly almost lost forever.

Pete

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If you're really lucky the veneer will be fine and it's just the lacquer that's peeling...and it will all peel off cleanly.  Having done this some bits will peel of easilly/others will stick like s**t to a shovel - and no matter how careful you are trying to use a heat gun to soften/separate it you'll end up with some singed veneer/some that comes off with the lacquer.  Or you'll try to sand the lacquer and end up sanding through the veneer somewhere - played that game too.

Either way you'll probaly ending up with a reveneer job at which point it's eBay for a good length of "American Walnut Veneer" (non-burr for original look + easier to work with) then follow the instructions at https://www.frost.co.uk/how-do-i-re-veneer-my-cars-wood-trim/ - for the original/non-gloss finish at step 11, rather then "Polish the veneer to a high shine" you go over it with very fine (0000 grade) steel wool, lubricated with clear wax polish.

Having done this on a big saloon:

  1. While not technically difficult by god does it take an age, working through all the sanding steps!
  2. It's hard to clamp some of the curved dash parts evenly so tend to get the odd area that doesn't stick - but you can usually work some PVA glue in with a craft knife and just clamp those areas till it's all stuck.
  3. For gauge holes I found cutting through the hole, across the grain first, then lots of cuts from the line to the edge with a craft knife, then roll/fold then in to the hole from the front with your fingers, before finally filing them from the front through the hold till they dropped off worked OK.
  4. Sanding curved panels, especially those with thin areas around gauge holes is a real fiddely PITA, especially trying to alternate grades of sanding by 90 degrees!
  5. With the Rustins just really slap it on rather than trying to brush a smooth surface as you would with paint.  It flows and self levels really well - and you'll end up sanding loads of it off anyway so might as well get to that point sooner rather than later.
  6. Try to give the Rustins a week between last application and sanding so it's fully cured.
  7. Try to buy a roll of veneer, or failing that multiple (and more than you think you'll need) sheets from the same auction so it's all the same bit of tree and all the same colour.
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My Vitesse original woodwork was in pretty good shape but then it spend 5 days under fresh water (dont ask!) and nearly all the laquer fell off. The wood and veneer was pretty much undamaged and Ive had it redone in two pack which looks superb🙂

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